Category: Aerospace & Defence, Automotive & Electric Vehicle Manufacturing, Electronics & Semiconductor Manufacturing, High resolution type, Magnescale Digital Gauges, Sensors

Magnescale DK805S Digital Gauge (5mm)

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High Resolution 5mm digital gauge

The Magnescale DK805S Series digital gauge delivers industry-leading precision and reliability for demanding industrial measurement applications. Designed with advanced MR sensor technology and robust ball spline spindle construction, the DK805S offers sub-micron accuracy, exceptional durability, and seamless integration with modern automation systems.

Key features

  • Sub-micron Precision: 0.1 μm resolution and ±0.1 μm repeatability for highly accurate results
  • Measuring Length: 5 mm stroke for versatile industrial applications
  • No Warm-up Time: Ready to measure immediately on power-up
  • Temperature Stability: Consistent accuracy across a wide temperature range
  • No Calibration Required: Digital signal processing eliminates the need for manual calibration
  • High Response Speed: Fast sampling and real-time data output for dynamic applications
  • Robust Ball Spline Spindle: Over 270 million cycles, 5x greater radial load strength
  • IP67 Protection: Resistant to water, oil, and harsh environments
  • Traceable Quality: Supplied with accuracy charts and calibration certificates
  • Flexible Connectivity: Compatible with PLCs, LT30 counters, MG80 interface units, and USB option
Magnescale Digital gauge Ball spline construction- Website
Magnescale Digital gauge accuracy chart- Website
Magnescale Digital gauge no backlash- Website
Magnescale Digital gauge sliding resistance - Website
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Magnescale Digital gauge Modules- Website
Magnescale DK800S series Digital gauge advert- Website

Advanced features

  • Ball Spline Spindle Design: Multiple bearing contact points deliver stable resistance and smooth movement across the entire measurement range. Radial load capability is 5x stronger than conventional designs, ensuring accurate measurements even at an angle.

  • Magnetic Detection Principle: Proprietary MR sensor technology provides high environmental resistance, strong temperature stability, and high-speed sampling (up to 20 MHz). No tracking errors, no thermal drift, and no calibration required.

  • Environmental Protection: IP67-rated probe section resists water, oil, and condensation. The DK805S is built for longevity and low maintenance, reducing lifetime costs for your operation.

  • Traceability & Certification: All Magnescale digital gauges are traceable to national measurement standards. Calibration certificates are available for ISO compliance, and each unit ships with an individual accuracy chart.

Typical applications

  • Assembly and dimensional checks
  • Motor and shaft run-out measurement
  • Thickness and flatness measurement
  • Real-time position control in automated systems
  • Film thickness measurement
  • Bearing inner diameter measurement
  • Roller-to-roller gap measurement
  • Pressing machine’s stop position measurement
  • Work alignment measurement

Technical specifications

ParameterDK805S Series
Stem Diameterφ8 mm
Stroke5 mm
Resolution0.1 μm (high-res), 0.5 μm (standard)
Accuracy (at 20°C)1 μm p-p (high-res), 1.5 µm p-p (standard)
Protection GradeIP67 (selected models)
OutputA/B/reference point, EIA-422
Repeatability±0.1 μm or better
Max Response Speed80 m/min (0.1 μm), 250 m/min (0.5 μm)
Operating Temp0 to +50°C
Power SupplyDC 5V ±5%
AccessoriesCarbide ball tip, mounting screws, hose elbow, clamp spanner, wave washer

Q: What makes the DK805S series ideal for industrial use?

A: The DK805S combines high precision, robust construction, and IP67 protection, making it suitable for demanding environments and critical measurement tasks.


Q: Can the DK805S be integrated with existing PLC systems?

A: Yes, the DK805S series is compatible with PLCs, LT30 counters, MG80 interface units, and USB-enabled systems for flexible integration.


Q: Is calibration traceability available?

A: Every DK805S gauge is supplied with an individual accuracy chart and calibration certificate, traceable to national measurement standards.


Q: Which interface units are compatible with DK805S?

A: The DK805S series works seamlessly with the LT30 counter and MG80 interface unit for flexible PLC integration and advanced measurement control.

CodeNameDescription
97929799DK805SAFLRGauge (5mm) Flange right angle 2m IP64 (0.1μm,50ns)
97929800DK805SAFLR5Gauge (5mm) Flange right angle 2m IP64 (0.5μm,50ns)
97940295DK805SAFLR-T02Gauge (5mm) Flange right angle 2m IP64 (0.1μm,50ns) no spring
97980141DK805SAFLR-T03Gauge (5mm) Flange right angle 2m IP64 (0.05μm,50ns) no spring
97929797DK805SAFRGauge (5mm) Flange straight 2m IP67 (0.1μm,50ns)
97929798DK805SAFR5Gauge (5mm) Flange straight 2m IP67 (0.5μm,50ns)
97929791DK805SALRGauge (5mm) Right angle 2m IP64 (0.1μm,50ns)
97929792DK805SALR5Gauge (5mm) Right angle 2m IP64 (0.5μm,50ns)
97980792DK805SALR-T02Gauge (5mm) Right angle 2m IP64 (0.01μm,50ns)
97929789DK805SARGauge (5mm) Straight 2m IP67 (0.1μm,50ns)
97929790DK805SAR5Gauge (5mm) Straight 2m IP67 (0.5μm,50ns)
97929803DK805SBFLRGauge (5mm) Flange right angle 2m IP64 (0.1μm,100ns)
97929804DK805SBFLR5Gauge (5mm) Flange right angle 2m IP64 (0.5μm,100ns)
97929801DK805SBFRGauge (5mm) Flange straight 2m IP67 (0.1μm,100ns)
97929802DK805SBFR5Gauge (5mm) Flange straight 2m IP67 (0.5μm,100ns)
97929795DK805SBLRGauge (5mm) Right angle 2m IP64 (0.1μm,100ns)
97502267DK805SBLR10Gauge (5mm) Right angle 2m IP64 (1μm,100ns)
97929796DK805SBLR5Gauge (5mm) Right angle 2m IP64 (0.5μm,100ns)
97929793DK805SBRGauge (5mm) Straight 2m IP67 (0.1μm,100ns)
97929794DK805SBR5Gauge (5mm) Straight 2m IP67 (0.5μm,100ns)
97500494DK805SDFLR10Gauge (5mm) Flange right angle 2m IP64 (1μm,500ns)
97952826DK805SDLR5Gauge (5mm) Right angle 2m IP64 (0.5μm,500ns)
97500128DK805SEFLR50Gauge (5mm) Flange right angle 2m IP64 (5μm,200ns)
97501322DK805SEFLRAGauge (5mm) Flange right angle 2m IP64 (10μm,200ns) no Ref
97952766DK805SELR5Gauge (5mm) Flange right angle 2m IP64 (0.5μm,200ns)
97924996CK-T12Extension cable (1m) DK, DT and PL(26/60/101) series high-flex
97924997CK-T13Extension cable (3m) DK, DT and PL(26/60/101) series high-flex
97924998CK-T14Extension cable (5m) DK, DT and PL(26/60/101) series high-flex
97924999CK-T15Extension cable (10m) DK, DT and PL(26/60/101) series high-flex
97930000CK-T16Extension cable (15m) DK, DT and PL(26/60/101) series high-flex
97928116CE22-01Extension cable (1m) open end for DK
97928117CE22-03Extension cable (3m) open end for DK
97928118CE22-05Extension cable (5m) open end for DK
97928119CE22-10Extension cable (10m) open end for DK
97928696CE29-003Adapter cable (0.3m) DK to LY
97928697CE29-01Adapter cable (1m) DK to LY
97928698CE29-03Adapter cable (3m) DK to LY
97928699CE29-05Adapter cable (5m) DK to LY
97928700CE29-10Adapter cable (10m) DK to LY
97958805CE08-01Extension Cable (1m) DT, DK, PL101 and PL60
97958801CE08-03Extension Cable (3m) DT, DK, PL101 and PL60
97958802CE08-05Extension Cable (5m) DT, DK, PL101 and PL60
97958803CE08-10Extension Cable (10m) DT, DK, PL101 and PL60
97958804CE08-15Extension Cable (15m) DT, DK, PL101 and PL60

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