BMD – Plug Gauge DIATEST

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Easy-to-use, self-indicating and self-centering DIATEST bore gauge for the measurement of inner- and outer diameter, with highest precision and absolute accurate results. 

Field of application is the production of high-precision bores within a standard range of Ø 2.0 mm (T-BMD) up to 270 mm in serial production. 

DIATEST_BMD_Diatron1000

Plug Gauge BMD allows:

  • Static and dynamic measurement 
  • Detection of dimensional deviations and shape defects 
  • As a hand tool in bores directly at the machine 
  • Fitting in measuring fixtures and machines 

A wide selection of basic types in the standard program, supplemented by useful accessories, ensures that nearly all bores encountered in current practice can be measured precisely. Its flexible platform allows a wide area of application:

  • Standard- und Through bores: from 2.0 to 270 mm, 
  • Measurement of Blind Bores(Flat-Bottom): from 2,0 (T-BMD-FB) to 150 mm, 
  • Measurement of O.D.: from 20 to 100 mm, 
  • Multiplane plug gauges: from 21 mm, 
  • Internal gear gauges: from 10 mm cylinder diameter 
  • 3-Point Measurement: from 8.0 to 100 mm, 
  • For very small diameters from 2.0 mm to 3.0 mm 
  • Measurement of parallel distances: from 1.0 (T-BMD-PA) to 30 mm
  • Special sizes,shapes and models, e. g. tapered bores 
  • Extension or limitations of the measuring range, adjustment of the measuring pressure, air supply,… 

Repeatability:

  • 2-point design =< 1 µm
  • 3-point design =< 2 µm

The selection of gauging contact material depends on composition and design of the work piece:

  • Carbide,
  • Hard chrome,
  • Ceramic,
  • Ruby,
  • Plastic,
  • Diamond.

Mechanical or digital indicators, DIATRON1000, probes including the measuring column DIATRON2200 can be used to display results The Multiplane BMD DIATRON MultiFire can be integrated into a DIAWIRELESS network. 

Devices as e. g. the DIATRON6060-µNetwork allow statistical evaluations, integration into a network, machine control and much more. 

Zero setting should be performed by using a setting master, e. g. a setting ring according to specifications of DIN 2250-C. 

The fast maintenance and repair service gives reconditioned and fully tested plug gauges. There is often no need to buy new plugs. BMD can be used economically for many years. 

A wide range of application and an easy handling in combination with highest precision and sturdy design demonstrate the economic efficiency of the BMD-system. Special solutions on request. 

Better linearization – Higher measurement certainty!

The newly developed DIATEST BMD XQ reduce the linearity deviation by up to  50% compared to conventional standard plug gauges from all over the world.

Thanks to the highly increased measurement certainty we can calmly face the tendency of continuously closertolerances. Particularly in combination with the digital indicator DIATRON1000 with its resolution of 0.1 μm one can be sure that the measured values are absolutely correct. The complete measuring system can be linearized according to e.g. VDA volume 5 (German Associationof the Automotive Industry).

All measured data can optionally be backed up and further processed by radio transmission. As a result the valuable data are available for the further production process.

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DIATEST joins the IMT family

DIATEST_Logo

Welcome to the new home of DIATEST products in the UK

It’s a done deal, DIATEST UK Metrology Ltd is the new home for DIATEST products in the UK and officially joins the IMT family.

As a subsidiary of Innovative Measurement Technology Ltd the new company increases our portfolio of products by supplying the full range of DIATEST. This includes precision bore gauges, In process measurement systems, chamfer gauges, gear gauges and measurement tables.

Contact us today:
| +44 (0) 1243 942010 | www.diatest.uk
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Solartron WiGauge Multichannel

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The Solartron Metrology OD2 Transmitter is designed for use with ac inductive type LVDT displacement transducers.

It has a dual function: (1) its onboard oscillator derives power from the supply and pro- duces a sine wave carrier to drive the transducer primary winding; (2) its amplifier, demodulator and filter circuit conditions the transducer output and a voltage-to-current converter produces this as a dc milliamp drive.

The transmitter is especially suitable where a readout is required at a substantial distance from the transducer and for interfacing with a controller, or computer in auto- mated manufacturing processes.

Key features

  • Two wire 4-20 mA signal conditioner
  • Low noise susceptibility
  • Suitable for long ranges
  • IP65 protection class
Solartron_Metrology_OD2

OD2 Transmitter will operate with most Solartron transducers having strokes up to E100 mm (E4 in), in particular with the SM, AC, AX, AT and some of the MACH 1’s. Switches on the printed circuit card are used to set up the transmitter for a specific transducer type and onboard Span/ Zero controls are provided for calibration purposes.

Part numberName
910764OD2
911380OD2 for S series
SpecificationsOD2
Input Voltage VDC13-42
Input Voltage VACN/A
Input Current (mA)<30
Frequency (Hz)N/A
Primary Voltage (Vrms)0-9
Primary Frequency (kHz)5 or 13
Input range30-530mV/V^1
Input load K Ohms 2
OptionsForward and reverse
Current Output mA4-20
Output ripple <38µA rms
Output OffsetUp to 100% on max gain (coarse and fine adjustment)
Temp coefficient gain (%FSO/DegC)<0.01
Temp coefficient offset (%FSO/DegC)<0.01
Warm up (minutes)15
Linearity (%FSO)<0.02
Bandwidth (-3dB) (Hz)25
Operating temperature (deg C)-40 to + 80
IP ratingIP65
Transducer connectionsTerminals
Power connectionsTerminals
MaterialABS
MountingHoles

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Peter Hirt BMT200

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Peter Hirt T802 (1002226) Half bridge Block Gauge with 73.75 mm/Vmm sensitivity and ± 1 mm measuring stroke, Pre travel adjustable. Cable 2 m, cable exit radial.

Peter Hirt T852 T802 block gauge transducer

For the precision measurement of bores and cavities.

Block Gauge series T800 are used for the precision measurement of bores and cavities. The mountable body makes this series easy to install into a fixture.

There are numerous accessories available such as a pneumatic cylinder and horizontal / vertical tip holders.

Cable exit:
'1' Axial
'2' Radial
T801T802T851T852
Total stroke6.0 mm6.0 mm6.0 mm6.0 mm
Measuring stroke (symmetrical)±1.0 mm±1.0 mm±1.0 mm±1.0 mm
Pre-travelAdjustableAdjustableAdjustableAdjustable
Default Setting-1.2 mm-1.2 mm+2.8 mm+2.8 mm
Bearingball bearing no side-playball bearing no side-playball bearing no side-playball bearing no side-play
Lifetime>10 Mio. Cycles>10 Mio. Cycles->10 Mio. Cycles
Tip rotation1° over full stroke1° over full stroke1° over full stroke1° over full stroke
Temperature range-10 to +65°C, storage and operation-10 to +65°C, storage and operation-10 to +65°C, storage and operation-10 to +65°C, storage and operation
Mounting positionAnyAnyAnyAny
TipMountableMountableMountableMountable
Dimension70 x 58 x 12 mm70 x 58 x 12 mm70 x 58 x 12 mm70 x 58 x 12 mm
CablePUR shielded, length 2mPUR shielded, length 2mPUR shielded, length 2mPUR shielded, length 2m
Plug5 pin, 270°5 pin, 270°5 pin, 270°5 pin, 270°
AdvanceMountableMountableMountableMountable
Spring rate1 N ± 15% (at electrical zero), 1.6 N as option1 N ± 15% (at electrical zero), 1.6 N as option1 N ± 15% (at electrical zero), 1.6 N as option1 N ± 15% (at electrical zero), 1.6 N as option
Repeatability0.01 µm0.01 µm0.01 µm0.01 µm
Linearity error0.25 % FS
± 1000 mm range
(at 20°C ±1°C)
0.25 % FS
± 1000 mm range
(at 20°C ±1°C)
0.25 % FS
± 1000 mm range
(at 20°C ±1°C)
0.25 % FS
± 1000 mm range
(at 20°C ±1°C)
Sensitivity73.75 ± 0.15 mV/(Vmm)
(into R = 2kOhm ±0.1%)
73.75 ± 0.15 mV/(Vmm)
(into R = 2kOhm ±0.1%)
73.75 ± 0.15 mV/(Vmm)
(into R = 2kOhm ±0.1%)
73.75 ± 0.15 mV/(Vmm)
(into R = 2kOhm ±0.1%)
Drive frequency13 kHz ± 5%13 kHz ± 5%13 kHz ± 5%13 kHz ± 5%
Supply voltage3.0 V ± 0.5 % RMS3.0 V ±0.5 % RMS3.0 V ±0.5 % RMS3.0 V ± 0.5 % RMS
Coil formHalfbridge (TESA® compatible)Halfbridge (TESA® compatible)Fullbridge (LVDT)Fullbridge (LVDT)

Documents

**All drawings are shown in “electrical zero” position.

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Solartron WiGauge

File Download
Link

The Solartron Metrology OD2 Transmitter is designed for use with ac inductive type LVDT displacement transducers.

It has a dual function: (1) its onboard oscillator derives power from the supply and pro- duces a sine wave carrier to drive the transducer primary winding; (2) its amplifier, demodulator and filter circuit conditions the transducer output and a voltage-to-current converter produces this as a dc milliamp drive.

The transmitter is especially suitable where a readout is required at a substantial distance from the transducer and for interfacing with a controller, or computer in auto- mated manufacturing processes.

Key features

  • Two wire 4-20 mA signal conditioner
  • Low noise susceptibility
  • Suitable for long ranges
  • IP65 protection class
Solartron_Metrology_OD2

OD2 Transmitter will operate with most Solartron transducers having strokes up to E100 mm (E4 in), in particular with the SM, AC, AX, AT and some of the MACH 1’s. Switches on the printed circuit card are used to set up the transmitter for a specific transducer type and onboard Span/ Zero controls are provided for calibration purposes.

Part numberName
910764OD2
911380OD2 for S series
SpecificationsOD2
Input Voltage VDC13-42
Input Voltage VACN/A
Input Current (mA)<30
Frequency (Hz)N/A
Primary Voltage (Vrms)0-9
Primary Frequency (kHz)5 or 13
Input range30-530mV/V^1
Input load K Ohms 2
OptionsForward and reverse
Current Output mA4-20
Output ripple <38µA rms
Output OffsetUp to 100% on max gain (coarse and fine adjustment)
Temp coefficient gain (%FSO/DegC)<0.01
Temp coefficient offset (%FSO/DegC)<0.01
Warm up (minutes)15
Linearity (%FSO)<0.02
Bandwidth (-3dB) (Hz)25
Operating temperature (deg C)-40 to + 80
IP ratingIP65
Transducer connectionsTerminals
Power connectionsTerminals
MaterialABS
MountingHoles

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